Bob's Bug - The Countdown Continues
Well, no pictures this time around... I've been working so much on the car I haven't been able to take any pictures. What I can do is list off the tasks that have been accomplished since the last post:
- transmission filled, sealed, reinstalled
- transmission custom shift coupler reattached and adjusted
- clutch cable installed
- pedal cluster rebuilt and installed, including master cylinder pushrod, accelerator cable, clutch cable
- engine seals installed
- engine installed
- brakes bled (this was a problem - I wound up making my own pressure bleeder system whereby I could apply 15 psi of air pressure to the master cylinder resevoir, forcing the fluid through the system)
- brakes adjusted (will need final adjustment still)
- problem with front bearings / spindles discovered, spindles machined down slightly with sandpaper and elbow grease, new inner bearings and races installed
- front ride height adjusted
- toe-in (alignment) adjusted per the "Idiot Book"
- gas tank, fuel lines, fuel filter installed
- wiring mess sorted out, fished through car, engine compartment wiring finished, adapted from auto-stick wiring harness (new wires for starter solenoid, back-up lights, etc.)
- under-hood wiring partly completed
- car started!!!!! I have a video of this - I am looking for somewhere to post it. The look of surprise on my face is priceless!
- car driven up and down my street, through all the gears. this was pretty rewarding
Known issues / obstacles:
- currently not charging - possible generator / regulator / wiring problem?
- wiper arms missing
- some switch components missing
- heat ducts need to be connected
Well, tomorrow I will put a few hours in on the car, then Saturday I'm off to a VW swap meet. My fingers are crossed I can pick up the necessary parts to get this car safetied and out of the shop next week!
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